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What are the two biggest concerns to a metal roof?

Writer's picture: Pralay UnitelPralay Unitel

Metal roofs have gained popularity for their durability, longevity, and energy efficiency. However, while they come with numerous benefits, they also present certain challenges that homeowners need to be aware of. In this article, we’ll delve into the two biggest concerns related to metal roofing and how to address them effectively.

1. Metal Roof Flashing Issues

One of the primary concerns with metal roofs is the installation and maintenance of metal roof flashing. Flashing is a critical component of any roofing system, designed to prevent water from penetrating joints and seams. For metal roofs, this means ensuring that metal roof flashing is properly installed around all roof penetrations, such as chimneys, skylights, and vents, as well as along the edges and ridges.

Why Metal Roof Flashing Matters

Metal roof flashing plays a crucial role in maintaining the integrity of the roof. If improperly installed or damaged, it can lead to significant water leakage and potential damage to the underlying structures. This is particularly important for metal roofs because the materials can expand and contract with temperature changes, which can put extra strain on the flashing.

Types of Metal Roof Flashing

  1. Copper Roof Flashing: Copper is known for its durability and resistance to corrosion. However, it can be quite expensive compared to other materials. Copper flashing develops a patina over time, which actually protects the metal from further corrosion. Despite its benefits, it requires proper installation to avoid issues like gaps or poor sealing.

  2. Aluminium Roof Flashing: Aluminium is lighter and less costly than copper. It is also resistant to rust and can be easier to work with. However, aluminium flashing can be prone to expansion and contraction, which means it needs to be installed with care to ensure it remains effective over time.

Common Problems and Solutions

  • Improper Installation: Flashing must be installed correctly to ensure it does its job. Improper installation can lead to gaps, which allow water to seep in. It’s essential to hire a professional with experience in metal roof flashing to avoid such issues.

  • Maintenance: Regular inspections and maintenance are necessary to ensure that metal roof flashing remains in good condition. Over time, flashing can become damaged or displaced, especially in areas prone to high winds or heavy rain. Regular checks and prompt repairs can help mitigate these issues.

Metal Roof Flashing

2. Thermal Movement and Expansion

Another significant concern with metal roofs is their reaction to temperature changes. Metal roofs are known for their ability to reflect heat, which makes them energy-efficient. However, this also means that they can experience substantial thermal movement as they expand and contract with temperature fluctuations.

Thermal Movement

When metal roofs heat up, they expand; when they cool down, they contract. This movement can affect the entire roofing system, including the metal roof flashing, seams, and fasteners. If not properly managed, this can lead to issues like warping, cracking, or detachment of roofing elements.

Strategies to Manage Thermal Movement

  1. Proper Fastening: Using the right type and number of fasteners is crucial. Fasteners should allow for some movement while holding the roofing material securely. Improper fastening can lead to issues as the metal expands and contracts.

  2. Flexible Flashing Materials: Using flexible materials for flashing can help accommodate the movement of the metal roof. For example, a combination of metal and rubber or polymer flashing can offer more flexibility and help prevent leaks caused by thermal movement.

  3. Expansion Joints: Installing expansion joints can help manage the stress caused by temperature changes. These joints are designed to absorb and accommodate the movement of the roofing material, reducing the risk of damage and leaks.

  4. Regular Inspections: Routine inspections can help identify any signs of damage or movement issues early on. Addressing these problems promptly can prevent more serious issues from developing.


Metal roofs offer numerous advantages, including durability, energy efficiency, and aesthetic appeal. However, they also come with their own set of challenges, particularly related to metal roof flashing and thermal movement. By understanding these concerns and implementing the right strategies, homeowners can ensure their metal roofs perform optimally and last for many years.

Addressing issues with metal roof flashing involves proper installation, choosing the right materials, and maintaining regular inspections. Managing thermal movement requires careful fastening, flexible materials, and the use of expansion joints. By focusing on these aspects, you can mitigate the two biggest concerns associated with metal roofs and enjoy all the benefits they have to offer.


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